2013 NGWA Summit — The National and International Conference on Groundwater

Materials Selection for Screens Based on Mining Water Environments

Monday, April 29, 2013: 2:30 p.m.
Regency West 5 (Hyatt Regency San Antonio)
Robert Badrak, P.E., FASM, Johnson Screens, a Weatherford Company

The selection of materials for water mining screen applications is dependent on the service application including water chemistry and operating conditions.  The relationship between the corrosion rates of common materials of construction and common water chemistries are presented.  The significant water constituents discussed are chlorides, oxygen and pH levels.  The effect of operating conditions such as flow rates and temperature are explained. 

Gravimetric and electrochemical corrosion data is presented that illustrates practical limits of some common alloys.  For screen applications, the presence of salt or oxygen or flow generally renders steels unacceptable as choices for screen products.  Each of these variables was found to be additive in that corrosion rates for steels increased with the addition of each.  An example of an application for mine water is presented.


Robert Badrak, P.E., FASM , Johnson Screens, a Weatherford Company

Robert Badrak is the Director of Engineering Materials for Weatherford International. He has been active in materials and corrosion for the energy sector for over 30 years. Badrak has an M.S.E. (metallurgical engineering) from the University of Michigan and a B.S. (chemistry) from Eastern Michigan University. He is a registered Professional Engineer and a Fellow of ASM. Badrak is an inventor with 17 issued U.S. patents and more than 30 presented papers and publications.